[This blog series derives from a technical paper written by Eli Macha, President of Macha PSM]
When it comes to process safety management, it can be overwhelming knowing where to start. There are 14 major program elements; some are loaded with specific requirements (such as process safety information and operating procedures). To further multiply the complexity, there are many other codes and standards that those in the ammonia refrigeration industry have to handle.
What if an end user is told to update or improve their PSM program?
Where should they start?
What if a PSM Coordinator is commissioned to align their program with standards written by the International Institute of All-Natural Refrigeration (IIAR)?
Where should they begin?
What about the University of Wisconsin-Madison’s Industrial Refrigeration Consortium (IRC)?
How would they integrate their findings from the ammonia refrigeration industry into their PSM programs?
If they jump into the task without a strategy or plan, they are likely to spread themselves a mile wide an inch deep.
The purpose of this blog series is to help end users and other PSM practitioners focus their efforts as they endeavor to optimize their PSM programs. To this end, I will provide three types of insights for each program element.
· First, key requirements will be highlighted for each major program element. These items will be in the “low-hanging fruit” category (e.g., ensure your process hazard analysis is current within the last five years). Items from this category will generate the “to-do” list.
· Second, common pitfalls will be demonstrated for every program element. An example would be having a generic emergency action plan that does not specifically address ammonia releases. Items from this category will generate the “to don’t” list.
· Third, methods for optimizing each program element for the ammonia refrigeration industry will be detailed. For example, process safety information can be bolstered by performing a relief vent analysis. Items from this category will generate our “good to great” list.
After having read this blog series, end users and PSM practitioners will have a clear plan of action to improve and optimize any PSM program. Whether the program is in complete disarray or just needs some fine-tuning, this blog series will provide a practical game plan and industry-specific insights.
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